Gear quenching equipment

Equipment power

200KW

[Gear diameter]

0100-320mm

[Depth of Quenching Layer]

3.5-10mm

【 Basic Configuration 】: YTC dedicated quenching power supply+YTC vertical CNC quenching machine tool

[Control Method]: YTC CNC

Forever Electromechanical is a professional manufacturer of large gear quenching furnaces, with over 20 years of experience in producing induction heating equipment and a high reputation in the industry. The large gear quenching equipment is of high quality, low price, energy-saving and environmentally friendly. The large gear quenching heating equipment adopts high-precision non-contact infrared thermometer control, with high and uniform heating efficiency. The temperature closed-loop control automatic adjustment function ensures the stability of the quality of the induction heating equipment.

The large gear quenching furnace is mainly composed of an intermediate frequency power supply, a heating section, and a control section. The entire equipment has strong completeness and a high degree of mechanization and automation. Induction heating furnaces are suitable for continuous production on production lines in conjunction with other mechanical equipment.

Characteristics of power supply for large gear quenching furnace:

1. Advanced design: digital intelligent control system, sweep frequency starting method controllable silicon intermediate frequency power supply, can continuously detect the working status of the sensor (furnace body) during the heating process, continuously adjust the internal parameters of the intermediate frequency power supply, so that it can always work reliably during the heating process, thus high efficiency, energy-saving, time-saving, stable power supply operation, high reliability, and long component life.

2. Reliable protection: In addition to conventional protections such as overcurrent, overvoltage, current cutoff, voltage cutoff, phase loss, water outage delay, and inverter failure, the uniquely designed anti misoperation protection has received high praise from users.

3. Easy maintenance: The motherboard in the intelligent control system is a fully integrated single board structure, which is simple and reliable. The circuit adopts a modular design, and each working unit has a working status and fault display. Maintenance and repair are very simple.

Performance characteristics of Forever electromechanical gear quenching furnace:

New design, efficient crushing

The production of quenching heat treatment equipment is comprehensively optimized, which can control the length of the workpiece, heating temperature, heating speed, etc. The entire equipment has high controllability and more stable operation. Special process, reducing costs and increasing efficiency

Adopting the principle of electromagnetic induction in the working mode reduces the applicability to various metal gear large workpieces, lowers customer production costs, enables high-power production, full power output, high equipment production power, and high output.

Unique design, quality assurance

The transmission part of the large gear quenching and heating equipment is driven by a frequency converter with stepless adjustment. Stainless steel non-magnetic rollers are installed in the furnace body, and the workpiece rotates and feeds in, ensuring stable operation and minimal wear.

Forever Mechanical and Electrical Service Process:

Pre sales: Forever Electromechanical technicians provide customers with free heating solutions for large gear quenching furnaces to maximize the value of the equipment. After the intelligent induction heating equipment is manufactured by our company, it enters the initial debugging stage and is supervised by an engineer responsible for the induction heating equipment. It can only be shipped after the equipment is accepted.

During sale: After the large gear quenching equipment leaves the factory, Forever Electromechanical will send 1-2 engineers to the site for installation and debugging until the induction heating equipment is successfully debugged and can guide employees to operate smoothly. Any problems that arise during the debugging period will be solved by Forever Electromechanical.

After sales: After the Forever mechanical and electrical engineer returns to our company, the after-sales customer service personnel will regularly follow up with our engineers to ensure that they are responsible to customers. If any problems arise during the operation of the large gear quenching and heating equipment, you can contact the Forever mechanical and electrical after-sales customer service personnel. We will be dedicated to serving you!

If you are also interested in this machine,please don't hesitate to contact us:

Overseas manager: Tom Wang

Email:tom@foreverfurnace.com

Phone/Wechat/Whatsapp:+86 13303078975