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Steel Pipe Induction Heat Treatment Production Line

Main technical parameters of the equipment: Power supply system: Power supply composition: 500~3200KW/1000~800HZ. ·Scope of application: 020-0600, wall thickness 2.5mm-10mm, hourly output: 1.5-10 tons. Energy conversion: using quenching method, with a power consumption of 280-320 kWh per ton. ·Main application: Suitable for induction heat treatment of steel pipes, seamless steel pipes, thick walled steel pipes, stainless steel pipes, etc. Conveyor roller conveyor: The axis of the roller conveyor forms an angle of 18-21 with the axis of the workpiece. The workpiece rotates while moving forward at a constant speed, making heating more uniform. The roller conveyor between the furnace bodies is made of 304 non-magnetic stainless steel and water-cooled.

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Product Details

Main technical parameters of steel pipe heat treatment production line:

·Main application: Suitable for induction heat treatment of steel pipes, seamless steel pipes, thick walled steel pipes, stainless steel pipes, etc.

·Power supply system: The power supply consists of 500~3200KW/1000~800HZ.

Scope of application: 020-0600, wall thickness 2.5mm-10mm, hourly output: 1.5-10 tons.

·Conveyor roller conveyor: The axis of the roller conveyor forms an angle of 18-21 with the axis of the workpiece. The workpiece rotates while moving forward at a constant speed, making heating more uniform. The roller conveyor between the furnace bodies is made of 304 non-magnetic stainless steel and water-cooled.

Feeding system: Each axis is driven by an independent motor reducer and controlled by an independent frequency converter; Flexible design of differential output, segmented control of operating speed.

·Formula management function: A powerful formula management system that automatically calls relevant parameters after inputting the steel grade, outer diameter, and wall thickness parameters to be produced, eliminating the need to manually record, view, and input the required parameter values for various workpieces.

·Multi channel closed-loop function: A high-level temperature, voltage and other multi-channel closed-loop system has been designed to address the instability of power supply systems in underdeveloped areas and countries.

Energy conversion: using quenching method, with a power consumption of 280-320 kWh per ton.

Steel Pipe Induction Heat Treatment Production Line

Advantages and characteristics

Advantages and characteristics of steel pipe heat treatment production line:

Good straightness

Adopting the Yuantuo steel pipe induction heating and heat treatment production line, the straightening function is designed during the heat treatment process, and the steel pipe can achieve good straightness after heat treatment;

Uniform heating temperature, high temperature control accuracy, small temperature difference, and no pollution

Forever series variable frequency power supply is easy to directly and accurately detect changes in load current, thereby achieving closed-loop control of output power. The product has high precision in heating temperature control and small temperature difference between the core and the surface. There will be no harmful gases, smoke, or other environmental pollutants during the production process.

·High degree of mechanization and automation

The high degree of intelligence in power supply, temperature adjustment, frequency conversion automatic tracking, variable load adaptive, power automatic adjustment and other intelligent advantages enable "one click" operation, truly realizing automated and intelligent induction heating.

Temperature closed-loop, intelligent, PLC overall operation control system

Infrared thermometer measures the heating temperature of the billet at the outlet of the induction heating furnace, monitoring for overheating or incomplete heating. To control the temperature of the billet within the target range. Reduced the generation of non-conforming products and ensured consistency in product quality.

Steel Pipe Induction Heat Treatment Production Line