The benefits from Induction heating equipment
Why choose induction heating equipment over convection, radiant, open flame or another heating method?
Here’s a short summary of the major advantages that induction heating offers for manufacturing:
Production rates can be maximized because induction works so quickly; heat is developed directly and instantly (Example >1000ºC in <1 second) inside the part. Start-up is virtually instantaneous; no warm up or cool down cycle is required. The induction heating process can be completed on the manufacturing floor, next to the cold or hot forming machine, instead of sending batches of parts to a remote furnace area or subcontractor.
This uniquely energy-efficient process converts up to 90% of the expended energy into useful heat; batch furnaces are generally only 45% energy-efficient. And since induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare minimum.
Control and automation process
Induction heating eliminates the inconsistencies and quality issues associated with open flame, torch heating and other methods. Once the system is properly calibrated and set up, there is no guess work or variation; the heating pattern is repeatable and consistent.
With induction heating , the part to be heated never comes into direct contact with a flame or other heating element; the heat is induced within the part itself by alternating electrical current. As a result, product warpage, distortion and reject rates are minimized. For maximum product quality, the part can be isolated in an enclosed chamber with a vacuum, inert or reducing atmosphere to eliminate the effects of oxidation.
Induction heating systems do not burn traditional fossil fuels; induction is a clean, non-polluting process which will help protect the environment. An induction system improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise. Heating is safe and efficient with no open flame to endanger the operator or obscure the process. Non-conductive materials are not affected and can be located in close proximity to the heating zone without damage.
Using induction heating solutions means to improve the installation operation and maintenance, to avoid production stoppages, to reduce the energy consumption and to increase the parts quality control.
YuanTuo furnace company offer you the good quality induction heating equipment and related induction heat treatment equipment.More information,please refer the http://www.hy-inductionheating.com/products/igbt-induction-heating-equipment.html.
Post time: 06-09-2016