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Rod type quenching and heating equipment

Main technical parameters of the equipment: · Main purpose: Suitable for quenching heat treatment of rods such as drill rods, push rods, torsion bars, stabilizer bars, etc. ·Power supply system: 160-1000KW/0.5-2.5KHz, hourly output of 0.5-3 tons. Scope of application: 015-0150. Energy conversion: using quenching method, with a power consumption of 260-280 kWh per ton. ·Temperature closed-loop control: The quenching adopts a Leitai infrared thermometer and forms a closed-loop control system with Siemens S7, with high temperature control accuracy.

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Product Details

Main technical parameters of rod quenching production line:

·Main application: Suitable for quenching heat treatment of rods such as drill rods, push rods, torsion bars, stabilizer bars, etc.

Power supply system: 160-1000KW/0.5-2.5KHz, hourly output of 0.5-3 tons.

Scope of application: 015-0150.

Conveyor roller conveyor: The axis of the roller conveyor forms an angle of 18-21 with the axis of the workpiece. The workpiece rotates while moving forward at a constant speed, making heating more uniform. The roller conveyor between the furnace bodies is made of 304 non-magnetic stainless steel and water-cooled.

Roller grouping: The feeding group, sensor group, and discharge group are independently controlled, which is beneficial for continuous heating without creating gaps between workpieces.

Spray system: adopts multi-stage spray cooling, and the pressure and flow rate between each level of spray ring can be adjusted to meet the requirements of different hardenability.

Temperature closed-loop control: The quenching adopts a Leitai infrared thermometer and forms a closed-loop control system with Siemens S7, with high temperature control accuracy.

Industrial control computer system: Real time display of the current working parameter status, workpiece parameter memory, storage, printing, fault display, alarm and other functions.

Energy conversion: using quenching method, with a power consumption of 260-280 kWh per ton.

Rod type quenching and heating equipment

Advantages and characteristics

Advantages and characteristics of rod quenching production line:

·Reasonable structure, small footprint, and self-contained production line

The rod quenching production line has a compact overall structure, stable performance, and a small footprint for the entire equipment, making use of users' reasonable space planning.

High level of intelligence, safe and easy to operate

The rod induction quenching heat treatment production line adopts PLC control system+touch screen display, with high intelligence, one click control, more installation, and more convenience.

Good environmental adaptability, capable of producing even in harsh environments

The rod type medium frequency induction heating heat treatment quenching production line is equipped with a frequency converter drive for production, achieving stepless adjustment and controllable operating speed. The entire equipment is suitable for various harsh environments and has a wide processing range.

Energy saving and environmental protection in production

The production process of rod type medium frequency induction heating and quenching wire does not produce harmful substances, effectively improving the working environment of workers. By using induction frequency to quench drill rods, stabilizer bars and other types of rods, the yield rate is high and more energy-efficient.

Rod type quenching and heating equipment