Bulldozer blade quenching production line

The blade quenching production line of the TuShi machine uses medium frequency current to heat the workpiece for quenching heat treatment processing. The blade heating and quenching equipment of the bulldozer applies the principle of electromagnetic induction to heat the blade. When the blade passes through the electromagnetic induction coil, an inductive eddy current is generated inside the blade, and the resistance generated by the eddy current flow is used to heat the blade. After heating to the set temperature, the scraper blade can be cooled by spraying water using a quenching water tank. Before quenching, adjust the DC voltage, DC current, intermediate frequency voltage of the quenching heat treatment equipment, the speed of the shovel blade driven by the supporting wheel, as well as the water pressure and temperature of the quenching water tank spray. During quenching, use a single arm crane to lift the shovel blade onto the support wheel of the bulldozer blade heating quenching equipment. As the idler rotates, the blade is fed into the electromagnetic induction coil. When an induced current is generated on the surface of the shovel blade, its temperature can quickly reach the quenching temperature. As the idler rotates, the blade moves out of the electromagnetic induction coil and enters the quenching water tank. The nozzle of the sink sprays cooling water onto the shovel blade, rapidly cooling it and achieving quenching hardness.

Advantages of Forever Electromechanical Bulldozer Blade Quenching Production Line:

1. Good mechanical performance

The plate quenching equipment adopts electromagnetic induction heating, and the heat is emitted from the inside of the shovel blade, with high heating temperature and fast speed. After heating, it is directly sent into the quenching water tank by the supporting wheel for cooling, which has a fast cooling rate and is easy to form a uniform martensitic structure inside the metal. The shovel blade uses electromagnetic induction coils for less heating time, resulting in less oxidation and decarburization on the surface of the workpiece, which can quench the shovel blade thoroughly. After quenching, the surface hardness of the workpiece is high and uniform.

2. Reduced labor intensity and danger

The bulldozer blade quenching production line uses the principle of electromagnetic induction to quench the shovel blades. The stacking of the shovel blades is lifted by a single arm crane without the need for manual stacking, greatly reducing labor intensity. After being heated, the shovel blade is directly fed into the quenching water tank by the support wheel of the bulldozer blade heating quenching equipment, without the need for manual movement, reducing the risk.

3. High efficiency and low cost. Induction heating equipment is used to heat the bulldozer blades, with an average heating time of about 8 minutes per blade. Each medium frequency quenching furnace can complete more than 100 blades per shift. From this, it can be seen that using a bulldozer blade quenching production line for heating and quenching results in more workpieces being heated per unit time, less energy consumption, and lower costs. This not only improves production efficiency, but also has significant economic benefits.

after-sale service:

Fault response

After the equipment provided by Forever Electromechanical malfunctions, the buyer shall immediately notify our company. For operational faults, our company should provide answers within four hours of receiving the fault notification; For the malfunction of the bulldozer blade quenching production line, the company will send technical personnel to the site within 24 hours after receiving the fault notification to handle it. Other services: At the request of the buyer, the company's technical personnel provide other services as requested by the buyer.

1. Accessory replacement:

For induction heating equipment damage caused by component quality issues during the warranty period, the company will provide on-site service and replace the damaged equipment free of charge. Due to human factors causing equipment damage, the company has an obligation to replace the damaged equipment.

2. Services during the warranty period:

The bulldozer blade quenching production line has a warranty period of 12 months after its opening and operation. If the equipment or corresponding accessories are damaged during the warranty period, the company is responsible for compensation or free repair.

3. Services after the warranty period:

After the warranty period, the company will continue to provide after-sales service for any damage to the bulldozer blade heating and quenching equipment during the buyer's use. We provide lifelong service for the products provided by our company, and only charge material fees for repairs.

If you are also interested in this machine,please don’t hesitate to contact us:

Overseas manager: Tom Wang

Email:tom@foreverfurnace.com

Phone/Wechat/Whatsapp:+86 13303078975