Steel pipe quenching and tempering heat treatment system

Forever Electromechanical Steel Pipe Quenching and Tempering Heat Treatment Solution Helps Stable Quality Improvement and Mass Production of Seamless Steel Pipes

Special solution for steel pipe quenching and tempering | Integrated induction quenching and tempering heat treatment production line solution for seamless pipes, alloy pipes, and high-pressure pipelines

With the continuous increase in orders for pipes used in overseas oil and gas engineering, chemical equipment, municipal steel structures, and engineering machinery, steel pipe processing plants in various countries have increasingly strict requirements for pipe strength, toughness, straightness, and uniformity of inner and outer wall hardness. The traditional box furnace batch quenching and tempering has pain points such as large temperature difference, tube deformation, thick oxide skin, high energy consumption, and slow pace, which can easily cause a large number of steel pipes to be reworked and scrapped, affecting the delivery time of foreign trade.

steel pipe quenching and tempering heat treatment system

Forever Electromechanical has launched a targeted fully automatic steel pipe quenching and tempering solution, using industrial medium frequency induction closed-loop temperature control technology to adapt to the quenching and tempering production of all types of pipes, including 20 # seamless steel pipes, 45 # precision steel pipes, alloy structural pipes, high-pressure fluid conveying pipes, and square and rectangular pipes for engineering structures. The entire solution realizes automatic feeding, uniform movement, uniform heat transmission throughout the entire area, closed-loop precision quenching, and constant temperature synchronous tempering integrated linkage operation, with unmanned continuous production throughout the process.

This steel pipe induction hardening and tempering process effectively solves common quality problems such as pipe bending, insufficient inner wall hardness, surface decarburization, and excessive oxide scale. After quenching and tempering, the metallographic structure of the steel pipe is uniform, and the comprehensive mechanical properties are stable, fully meeting the procurement standards for foreign trade projects in Europe, America, the Middle East, and Southeast Asia. It is suitable for high-end export conditions such as high-pressure pipelines, steel structure supports, mechanical oil cylinder pipes, and energy pipelines.

The entire quenching and tempering production line is equipped with Forever intelligent zone temperature control system+real-time data remote monitoring module, touch screen one click start stop, automatically matching heat treatment process parameters of different pipe diameters, wall thicknesses, and materials, without the need for experienced technicians to debug. The equipment adopts a thickened integrated rack and durable induction transformer, with low failure rate and easy replacement of vulnerable parts, greatly reducing the factory's later operation and maintenance costs and downtime losses.

At present, the Forever mechanical and electrical steel pipe quenching and tempering complete solution has been implemented in multiple foreign trade grade pipe source factories in bulk. On site testing has shown that it is energy-saving, has high quenching and tempering consistency, low repair rate, and can maintain stable production for 24 hours without dropping. It perfectly meets the urgent needs of a large number of foreign trade steel pipe orders and helps pipe manufacturers easily win high-end overseas orders.