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Composite steel pipe quenching equipment

Forever Electromechanical is a professional manufacturer of composite steel pipe quenching equipment, and experienced professional engineers can provide customized solutions based on your needs

We request to customize a suitable fully automatic composite pipe heat treatment production line for you. Welcome to inquire by phone

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Product Details

Composite steel pipe body live wire

Uniform heating, uniform quenching, high hardness after quenching, no need for subsequent straightening

There are various equipment parameters available

Design according to customer requirements

Specification 180mm

Tube material wall thickness 5mm~6mm

The power consumption per ton depends on the configuration

Suitable workpieces such as steel pipes, seamless steel pipes, thick walled steel pipes, etc

Composite steel pipe quenching equipment

Characteristics

Characteristics of quenching wire for composite steel pipe-

All material loading and unloading devices adopt fully programmable speed control to connect the beginning and end of the workpiece, which can minimize end effects to the greatest extent possible

Fully automatic quick switching device

Process parameter driven algorithm, capable of producing small quantity orders and small batch production

(Optional function) Fully automatic induction coil replacement, high-speed mild deformation precision quenching ring, equipped with variable speed turbo pump diagnostic software to provide troubleshooting assistance

main components

The main components of the quenching wire for composite steel pipes-

power supply system

DSP fully digital control device, after process adjustment and load adjustment, can adapt to variable frequency and load, automatically adjust power and stabilize control.

conveyor roller table

The axis of the roller conveyor is at a certain angle to the axis of the workpiece, and the workpiece rotates while feeding at a constant speed to ensure more uniform heating. The roller conveyor between the furnace bodies is made of 304 non-magnetic stainless steel and water-cooled, while the roller conveyor in other parts is made of 45 # steel and surface quenched.

Feeding system

Each axis is driven by an independent motor reducer and controlled by an independent frequency converter; Flexible design of differential output, segmented control of operating speed.

Formula Management System

After entering the steel grade, outer diameter, and wall thickness parameters to be produced, the relevant parameters are automatically called, eliminating the need to manually record, view, and input the required parameter values for various workpieces.

Multi channel closed-loop function

A high-level temperature, voltage, and other multi-channel closed-loop system has been designed to address the extreme instability of the national power supply system. Even with fluctuations of up to 20% in the supply voltage, the high consistency of the product process can still be ensured.

IGBT Induction Power Supply

Composite steel pipe quenching equipment